SMART MFG · 智能制造SMART MFG · Manufacturing

智能制造Smart Manufacturing

以工业大模型与具身智能重塑生产范式。从设备预测性维护到视觉质检,从工艺知识传承到柔性产线机器人,让制造更高效、更可靠、更柔性。Industrial LLMs and embodied AI reshape production: predictive maintenance, visual inspection, knowledge retention and flexible robot lines.

-60%-60%非计划停机减少Unplanned downtime
99.5%99.5%缺陷检出准确率Defect detection
2x+2x+产线换型效率Changeover speed
5G+AI5G+AI边缘云网融合Edge-cloud fusion
OVERVIEW行业洞察Industry Insight

制造强国的智能化跃迁The Intelligent Leap of Manufacturing

行业趋势与痛点洞察。Industry trends and pain points.

制造业正处于从"自动化"向"智能化"跃迁的关键窗口期。设备维护依赖老师傅经验、质检依赖人眼、工艺知识随人员流失而断层——这些痛点制约着制造企业向高质量发展迈进。工业大模型与具身智能的成熟,为破解这些难题提供了全新的技术路径。Manufacturing stands at the inflection point from automation to intelligence. Maintenance depends on veteran expertise, inspection on human eyes, and process knowledge walks out the door with retiring workers — LLMs and embodied AI offer a new path.

钛一数智聚焦制造场景,以"工业大模型 + 具身机器人 + 智能运维"组合拳,覆盖从单点效率提升到全厂智能化的完整需求光谱,并已在家电、汽配、3C 等行业启动布局与场景验证。TaiYi covers the full spectrum from point solutions to factory-wide intelligence — now being piloted across home appliances, auto parts and electronics.

工艺知识沉淀Knowledge Retention
老师傅经验数字化,构建企业专属工艺知识库Digitize veteran expertise into corporate KBs
OT/IT 融合OT/IT Convergence
打通产线控制与信息系统,数据全链路贯通Bridge shop-floor control and IT systems
柔性生产Flexible Production
机器人 + 大模型实现小批量多品种快速换产Fast changeover for high-mix, low-volume
降本增效Cost & Efficiency
典型项目投资回收期 12–18 个月12–18 month payback typical
ARCHITECTURE方案架构Solution Architecture

智能制造总体架构Smart Manufacturing Architecture

"云-边-端"三层协同的工业智能化架构。Cloud-edge-device collaborative architecture.

云端智能层Cloud IntelligenceL1
工业大模型训练Industrial LLM工艺知识库Process KB产线数字孪生Digital twin集团多厂协同Multi-plant
边缘计算层Edge ComputingL2
实时推理Realtime inference视觉质检引擎Vision QC设备状态监测Condition monitoring5G 专网接入5G private network
产线执行层Shop FloorL3
具身机器人Embodied robotsAGV/AMR 物流AGV/AMR工业传感器Industrial sensorsPLC/SCADA 对接PLC/SCADA
SCENARIOS核心场景Key Scenarios

核心应用场景Key Scenarios

覆盖生产制造全流程的智能化场景。Intelligence across the production lifecycle.

视觉质检大模型Visual QC

小样本缺陷检测,新缺陷类型标注 10 张即可上线,检出率 99.5%。Few-shot defect detection, 99.5% recall.

大模型服务LLM算力基座Compute
设备预测性维护Predictive Maintenance

振动/温度/电流多源数据融合分析,故障提前 72 小时预警。Multi-sensor fusion, 72h early warning.

运维调度Ops算力基座Compute
工艺知识问答Process Q&A

工艺文件、故障案例构建知识库,新员工快速上手,专家经验永续沉淀。Process KB for rapid onboarding.

大模型服务LLMRAGRAG
柔性上下料与装配Flexible Tending

具身机器人 + 视觉引导,混线生产自动换型,2 倍换型效率。Vision-guided robots, 2x changeover.

机器人OSRobot OS算力基座Compute
生产排程优化Scheduling Optimization

AI 排产引擎综合考虑交期、产能、物料,排产效率提升 40%。AI scheduling, +40% efficiency.

运维调度Ops大模型服务LLM
安环合规智能检查EHS Compliance

摄像头 + 大模型自动识别违规行为,安全检查从抽查变全覆盖。Auto EHS violation detection.

大模型服务LLM运维监控Monitor
SPECIFICATIONS交付规格Delivery Specifications

标准化交付方案Standardized Delivery

制造行业交付规格标准。Manufacturing delivery specifications.

边缘与产线Edge & Shop Floor
边缘算力Edge compute工控机/Jetson 边缘盒子,产线现场毫秒级推理Industrial PCs / Jetson, millisecond inference
协议对接ProtocolsModbus / OPC-UA / Profinet / MQTT 主流工业协议全支持Modbus, OPC-UA, Profinet, MQTT
视觉规格Vision specs支持 4K 相机接入,单工位 8 路视频并行分析4K cameras, 8 streams per station
机器人集成Robot integration主流工业臂与移动机器人对接,安全围栏/协作模式可选Major arms and AMRs, fenced or collaborative
平台规格Platform
质检模型QC models缺陷检测 mAP ≥ 95%,小样本 10 张/类冷启动mAP ≥ 95%, 10-shot cold start
预测维护Maintenance AI故障预警提前量 ≥ 72h,误报率 < 5%≥72h lead time, <5% false alarms
知识库规模KB scale支持万级工艺文档、十万级故障案例入库10K+ docs, 100K+ cases
系统对接IntegrationERP / MES / WMS / SCADA 标准接口对接ERP, MES, WMS, SCADA connectors
实施与服务Delivery & Service
实施周期Timeline单场景 45–90 天,全厂级 6–12 个月45–90 days per scenario
环境适应Environment产线粉尘、振动、电磁干扰工业级环境适配Industrial-grade environmental hardening
效果保障Outcome SLA检出率、预警准确率等 KPI 写入合同Contractual KPI guarantees
投资回收Payback典型项目投资回收期 12–18 个月12–18 month payback
METRICS客户成效Customer Outcomes

经客户验证的价值Proven Value

-60%-60%非计划停机Downtime
99.5%99.5%缺陷检出率Defect recall
40%40%排产效率提升Scheduling gain
15月15mo平均投资回收期Avg payback

让智能成为制造的新生产力Intelligence as the New Productivity

提供产线免费诊断与 ROI 测算,支持单工位试点验证后规模化推广。Free line diagnosis and ROI modeling — pilot at a single station, then scale.